ENGINEER- Production

Job Description

Sansera Engineering is an engineering-led integrated manufacturer of forged complex and high-precision components

for the automotive, non-Automotive and Aerospace sectors. With a rich legacy spanning over three decades, Sansera

Engineering is committed to delivering quality products to its global clientele. As we continue to expand our operations

and workforce, As we continue to expand our operations and workforce, we are seeking talented and dedicated

• Execute daily production plan as per schedule.
• Ensure achievement of shift production targets.
• Monitor forging parameters such as temperature, tonnage, die alignment, and cycle time.
• Minimize rejection, rework, and downtime.
• Ensure optimum utilization of machines, dies, tools, and manpower.
• Coordinate with maintenance team for machine breakdowns and preventive maintenance.

• Allocate operators and helpers based on production requirements.
• Monitor discipline, attendance, and shift manpower utilization.
• Train and guide operators on safe working practices and process adherence.
• Conduct shift meetings and communicate production priorities.

• Ensure process compliance as per control plans and work instructions.
• Monitor forging defects such as laps, underfill, cracks, mismatch, and scale issues.
• Ensure first-piece approval and in-process inspections.
• Coordinate with QA team for corrective and preventive actions.

• Ensure adherence to safety standards, PPE usage, and safe forging practices.
• Identify unsafe conditions and initiate corrective actions.
• Support implementation of 5S, Kaizen, TPM, and Lean activities.
• Ensure compliance with IATF, ISO, and company procedures.

• Monitor press/hammer performance and furnace conditions.
• Ensure proper die changing and die maintenance practices.
• Track die life and report abnormal failures.
• Ensure lubrication and cooling systems are functioning properly.

• Maintain shift production reports and rejection reports.
• Record downtime, breakdowns, and process abnormalities.
• Update production MIS and daily shift handover notes.
• Support audit documentation and traceability requirements.

• Production target achievement %
• Rejection and rework %
• OEE (Overall Equipment Effectiveness)
• Machine downtime
• Die life achievement
• Safety incidents
• Productivity per manpower
• On-time production completion
• 5S audit score

• Diploma / BE in Mechanical, Production, Metallurgy, or related field.
• 5–10 years of experience in forging operations.
• Experience in hot forging / closed die forging preferred.

• Knowledge of forging processes and metallurgy.
• Understanding of forging defects and corrective actions.
• Leadership and manpower management skills.
• Basic knowledge of TPM, Lean Manufacturing, and IATF requirements.
• Problem-solving and decision-making ability.
• Good communication and reporting skills.

• Automotive forging
• Crankshaft / connecting rod / axle component forging
• Hot forging press or hammer operations